Abatron WoodEpox Epoxy Wood Replacement Compound, 12 oz Kit, Part A & B

Perfetto

This product is great if you need to match the profile of the non-rotted wood. I used it to repair the rotted wood corner of a door, which I thought would be impossible to repair without replacing the wood. It has a long work time, unlike some epoxies and is easy to sand, especially with a Drexel Multi-Max. You can shape it with tools. I actually used a paint stick and popsicle sticks to match the existing door edges. You want to make sure you mix the two parts well and is a solid tan color. If you don’t mix well, you won’t get a good cure and the stuff will crumble. Found that out on my first attempt using the product. It is expensive compared to other wood fillers, but the ability to work it really stands out. Bondo wood filler works well to fill large areas, but is better on flat surfaces because it sets up too fast and is too mushy to work before it hardens. QuikWood is easy to use and works well for filling holes, but much firmer so hard to use to match a profile. The non-epoxy wood fillers have not given me lasting repairs on exterior wood. The stuff also goes a long way. I’ve used the same small containers to make multiple repairs. You also want to make sure you use a wood hardener on the rotted wood (e.g. LiquidWood) to give the epoxy a firm surface to stick to. If possible, I drive stainless steel screws into the hardened rot into the fresh wood underneath, leaving the screw head and part of the screw out to give the epoxy more to adhere to and provide a stronger repair.

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This stuff is amazing

I actually like this stuff for filling "happy accidents" in paint grade projects. I will note that what I have is very soft and easy to mix the two parts in your hand. I suggest to the reviewers that are saying the product is dry, crumbly, difficult to mix. etc that they have bad product and should return it. This stuff, when right, is easy to combine and easy to place. I seriously don't recommend replacing huge sections of rotted wood with it though, the cost is prohibitive for that. Saw out the bad lumber and replace it. Use this stuff to conceal the joints, screw holes and the like. If you happen to drill a hole in the wrong place, this product works great to make that go away. It does cure rather slow, so don't expect 5 minute epoxy. Not the answer to every problem but worth having around the shop for sure.